EGG TRAY - MACHINES

Slush Pulp Molding System - DKM SL 54-30

Slush_Pulp_Molding Machines
Molder SM54-30, Process SP54-30, Dryer SD54-30

Estimated Delivery: 9 months from receipt of deposit for machine.
On site assembly: 3 weeks.

List of Equipment supplied with each DKM 54-30

  1. Molder SM54-30 and process SP54-30
  2. Single Source Pulping System
  3. Dryer SD54-30
  4. Dies

Moulder 54-30 and process P54-30

One face stainless steel molding drum with quick die clamps suited for quick die change, anti- friction bearings (Platen size 1372 mm x 762 mm x 305).

  • Automatic die and decal wash system. This water is heated through a heat exchange system from the seal water in the vacuum pump.
  • Automatic transfer die oiling and cleaning system.
  • Manual and automatic operating settings.
  • One air receiver and one air puff receiver tank with inline filter, regulator and lubricators.
  • All necessary electrical controls and starters all wired to a control panel that can be run in automatic or manual.
  • One stainless steel moulding vat with a constant pulp flow system for product weight control, one 300 liters per minute pulp transfer pump 380 liter stainless steel circulation tank with automatic pulp level control from the pulpers..
  • One 230 psi die and decal wash pump.
  • One Travaini vacuum pump 75Kw – 45 cubic meters per minute.
  • One 180 litres per minute seal water pump.
  • One white water pump 800 litres per minute.
  • One 1400 liter stainless steel vacuum tanks and one white water return Pumps @ 800 litres per minute.
  • Two 1100 liter stainless steel vacuum accumulator tanks with time delay valve activation.
  • Five heavy structural assembly frame epoxy coated.
  • Technical Services Supplied for installation and start-up.
  • Drawings
  • Assembly
  • Crating
  • Loading
  • Documentation
  • Jobsite Installation Materials
  • Spare Parts (limited supply)
  • All required electrical wiring (Note: the Buyer shall supply at its expense all the necessary electrical power including transformer as required by Seller for the Equipment as well as all cables up to the Seller’s control panels)

Single Source Pulping System

  • Two Pulpers with 30Kw two speed motors @ 2050 liters @ 6% and 6150 liters @2%
    These pulpers work in sequence and are completely automated. You push the start button and #1 pulper fills up to the pulping level, the lift bin is loaded with paper manually, dumps into the pulper automatically. The pulper then pulps for a preset time (on the panel) and then automatically fills up to the final usage level. At this time the pulper drive goes down to low and automatically starts filling the circulation tank and vat. When the tank is empty the cycle starts over (pulper #1) and then the next pulper is automatically selected #2 which has already gone through the same process as pulper #1. Then pulper #1 and so on. Two pulpers supplying 300 Kg per hour Pulp is supplied on demand to the pulp circulation tank by gravity.
  • Two 8,500 liter white water tank.

DKM Dryer SD-54-30

This Four Pass One Zone Dryer (for 54” system) has:

  • One 18 meter dryer zone.
  • One main conveyor drive motor with a VFD control to match the speed of the Moulder.
  • One 3 meter lead-in conveyor with adjustable height.
  • One automatic chain oiling system.
  • Fabricated from structural steel and heavy galvanized steel sheeting.
  • Has a continuous variable speed roller chain tray conveyors that automatically matches the Moulding speed of the DKM moulder.
  • One Natural gas or oil burners Total 2 500,000 btu’s.
  • Two blower plug circulation fans. (340 cubic meters per minute).
  • One exhaust fan per zone.(98 cubic meters per minute).
  • One makeup air inlet fan per zone.(59 cubic meters per minute) .
  • Has a high temperature cut off and E stops .
  • Cross duct heat exchange system returning exhaust heat energy back to the makeup air system of the dryer.
  • The dryer is complete with a user friendly main control panel.
  • The insulation is 10 cm rock wool fiber board. The panels are assembled to provide a sealed enclosure.

Slush Pulp Molding System - DKM SL 54-40

Slush_Pulp_Molding_Machines
Molder SM54-40, Process SP54-40, Dryer SD54-40

Estimated Delivery: 9 months from receipt of deposit for machine.
On site assembly: 3 weeks.

List of Equipment supplied with each DKM 54-40

  1. Molder SM54-40 and process SP54-30
  2. Single Source Pulping System
  3. Dryer SD54-40
  4. Dies

Moulder 54-40 and process P54-40

One face stainless steel molding drum with quick die clamps suited for quick die change, anti- friction bearings (Platen size 1372 mm x 1016 mm x 355).

  • Automatic die and decal wash system. This water is heated through a heat exchange system from the seal water in the vacuum pump.
  • Automatic transfer die oiling and cleaning system.
  • Manual and automatic operating settings.
  • One air receiver and one air puff receiver tank with inline filter, regulator and lubricators.
  • All necessary electrical controls and starters all wired to a control panel that can be run in automatic or manual.
  • One stainless steel molding vat with a constant pulp flow system for product weight control, one 525 liters per minute pulp transfer pump 500 liter stainless steel circulation tank with automatic pulp level control from the pulpers.
  • One 230 psi die and decal wash pump.
  • One Travaini vacuum pump 94Kw – 51 cubic meters per minute.
  • One 180 litres per minute seal water pump.
  • One white water pump 800 litres per minute.
  • One 1400 liter stainless steel vacuum tanks and one white water return Pumps @ 800 litres per minute.
  • Two 1100 liter stainless steel vacuum accumulator tanks with time delay valve activation.
  • Five heavy structural assembly frame epoxy coated.
  • Technical Services Supplied for installation and start-up.
  • Drawings
  • Assembly
  • Crating
  • Loading
  • Documentation
  • Jobsite Installation Materials
  • Spare Parts (limited supply)
  • All required electrical wiring (Note: the Buyer shall supply at its expense all the necessary electrical power including transformer as required by Seller for the Equipment as well as all cables up to the Seller’s control panels)

Single Source Pulping System

  • Two Pulpers with 37Kw two speed motors @ 2400 liters @ 6% and 7200 liters @2%
    These pulpers work in sequence and are completely automated. You push the start button and #1 pulper fills up to the pulping level, the lift bin is loaded with paper manually, dumps into the pulper automatically. The pulper then pulps for a preset time (on the panel) and then automatically fills up to the final usage level. At this time the pulper drive goes down to low and automatically starts filling the circulation tank and vat. When the tank is empty the cycle starts over (pulper #1) and then the next pulper is automatically selected #2 which has already gone through the same process as pulper #1. Then pulper #1 and so on. Two pulpers supplying 350 Kg per hour Pulp is supplied on demand to the pulp circulation tank by gravity.
  • Two 9,200 liter white water tank.

DKM Dryer SD-54-30

This Four Pass One Zone Dryer (for 54” system) has:

  • One 28 meter dryer zone.
  • One main conveyor drive motor with a VFD control to match the speed of the Moulder.
  • One 3 meter lead-in conveyor with adjustable height.
  • One automatic chain oiling system.
  • Fabricated from structural steel and heavy galvanized steel sheeting.
  • Has a continuous variable speed roller chain tray conveyors that automatically matches the Moulding speed of the DKM moulder.
  • One Natural gas or oil burners Total 2 500,000 btu’s.
  • Two blower plug circulation fans. (370 cubic meters per minute).
  • One exhaust fan per zone.(114 cubic meters per minute).
  • One makeup air inlet fan per zone.(70 cubic meters per minute) .
  • Has a high temperature cut off and E stops .
  • Cross duct heat exchange system returning exhaust heat energy back to the makeup air system of the dryer.
  • The dryer is complete with a user friendly main control panel.
  • The insulation is 10 cm rock wool fiber board. The panels are assembled to provide a sealed enclosure.