EGG TRAY - MACHINES

DKM Pulp Moulding System DKM 40.5-6

Moulder M 40.5-6, Process P 40.5-6, Dryer D 40.5-6

This is a turn key system.Training and installation videos on the moulder and process are provided as part of the cost. You connect the systems together as per instructions and turn on as per operating instructions. Installation assistance will be provided by Skype. On site assistance can be provided at an additional cost.
Estimated Delivery: 6 months from receipt of deposit for machine.
On site assembly: 0 weeks.

List of Equipment supplied with each DKM 40.5-6C

  1. Moulder M40.5-6 and process P40.5-6
  2. Single Source Pulping System
  3. DKM Dryer D 40.5-6
  4. Dies

Moulder 40.5-6 and process P40.5-6

One face stainless steel moulding drum with quick die clamps suited for quick die change, anti- friction bearings (Platen size 1229 mm x 413 mm).

  • Automatic die and decal wash system. This water is heated through a heat exchange system from the seal water in the vacuum pump.
  • Automatic transfer die oiling and cleaning system.
  • Manual and automatic operating settings.
  • One air receiver and one air puff receiver tank with inline filter, regulator and lubricators.
  • All necessary electrical controls and starters all wired to a control panel that can be run in automatic or manual.
  • One stainless steel moulding vat with a constant pulp flow system for product weight control, one 220 liters per minute pulp transfer pump 380 liter stainless steel circulation tank with automatic pulp level control from the pulpers.
  • One 230 psi die and decal wash pump.
  • One Travaini vacuum pump 17.5Kw – 11 cubic meters per minute.
  • One 39 litres per minute seal water pump.
  • One white water pump 150 litres per minute.
  • One 600 liter stainless steel vacuum tanks and one white water return Pumps @ 500 litres per minute.
  • Two heavy structural assembly frame epoxy coated.
  • Technical Services Supplied for installation and start-up.
  • Drawings
  • Assembly
  • Crating
  • Loading
  • Documentation
  • Jobsite Installation Materials
  • Spare Parts (limited supply)
  • All required electrical wiring (Note: the Buyer shall supply at its expense all the necessary electrical power including transformer as required by Seller for the Equipment as well as all cables up to the Seller’s control panels)

Single Source Pulping System

  • Two Pulper swith 7.5Kw motor @ 750 liters @ 35% and 2250 liters @1.2%.
    Two pulpers supplying 85 Kg per hour Pulp is supplied on demand to the pulp storage tank by gravity.
  • One 4,500 liter white water tank.

DKM Dryer D 40.5-6

This is a Four Pass One Zone Dryer (for 54” system) has:

  • One 10 meter dryer zone.
  • One main conveyor drive motor with a VFD control to match the speed of the Moulder.
  • One 3 meter lead-in conveyor with adjustable height.
  • One automatic chain oiling system.
  • Fabricated from structural steel and heavy galvanized steel sheeting.
  • Has a continuous variable speed roller chain tray conveyors that automatically matches the Moulding speed of the DKM moulder.
  • One Natural gas or oil burners Total 800,000 btu’s.
  • One blower plug circulation fan. (224 cubic meters per minute).
  • One exhaust fan per zone.(28 cubic meters per minute).
  • One makeup air inlet fan per zone.(17 cubic meters per minute) .
  • Has a high temperature cut off and E stops .
  • Cross duct heat exchange system returning exhaust heat energy back to the makeup air system of the dryer.
  • The dryer is complete with a user friendly main control panel.
  • The insulation is 10 cm rock wool fiber board. The panels are assembled to provide a sealed enclosure.

Dies

  • This machines comes with 2 dies.
  • Two Aluminum moulding dies and two UHMW with aluminum base transfer dies included.

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